Robert Elwell established PROCAD TECHNOLOGIES, a fullservice electromechanical product design, tooling engineering, and process optimization consultancy, to leverage his experience and expertise in plastics engineering and injectionmold tooling development to help clients resolve mold-tooling issues, accelerate tooling cycles, and streamline production processes. Today, PROCAD TECHNOLOGIES provides the full range of design, engineering, and product development services, but specializes in product and mold design, tooling engineering and process optimization, and materials analysis and recycling technologies. In addition to designing electromechanical products, PROCAD TECHNOLOGIES can take product development all the way through manufacturing and help optimize tooling design and production processes. Elwell brings 30 years of plastics engineering and injection-mold tooling development experience to identifying and rectifying mold development and production problems and challenges. When Elwell founded PROCAD TECHNOLOGIES, he needed a robust 3D design and analysis solution to quickly identify tooling issues and optimize molds for production. “Over my career, I’ve tried every 3D design and analysis solution, but I prefer SOLIDWORKS software, which I’ve used since 1998,” Elwell says. “SOLIDWORKS is more intuitive and provides the best value for the price. It does everything that I need to do faster, and the integrated SOLIDWORKS Simulation Premium finite element analysis [FEA] package gives me the nonlinear analysis tools that I need to quickly and effectively resolve mold production issues.” PROCAD TECHNOLOGIES standardized on SOLIDWORKS Premium design and SOLIDWORKS Simulation Premium analysis software because they provide a fast, easy-to-use solution for optimizing injection-molded tooling. “From the mold development and analysis functionality in SOLIDWORKS Premium—such as core and cavity, wall thickness, and draft analysis—to the nonlinear FEA simulation capabilities in SOLIDWORKS Simulation Premium, I have access to the tools that I need not only to help my clients overcome their injectionmold challenges, but also to help them shorten production cycle times,” Elwell stresses.
EXTENDING ENGINEERING ANALYSIS TO TOOLING
While many manufacturers use simulation during product design, PROCAD TECHNOLOGIES demonstrates the value of FEA for tooling development. “There are certain types of problems specific to injection molding—in the part and tool—that are likely to occur, such as flashing, warping, breaking, etcetera.,” Elwell explains. “By running FEA studies, we can identify and fix potential problems as well as improve performance and shorten cycle times. “By bringing 3D visualization and nonlinear analysis to tooling development with SOLIDWORKS, we can pinpoint issues, such as the bending of a mold as a result of the higher pressures required to get many of today’s exotic plastics to fill a mold,” Elwell continues. “We can also recommend areas for improvement that can result in shortening cycle times by 10 to 50 percent. When you’re shooting parts at high volume, being able to run a mold twice as fast can save substantial amounts of time and money.”