Corebon Accelerates Composite Manufacturing with Induction

Composites technology company leverages SOLIDWORKS and 3DEXPERIENCE to model, validate, and scale composite manufacturing with improved speed, control, and efficiency.

Challenge

Streamline carbon fiber reinforced plastics production processes and optimize equipment to reduce energy use and development time while maintaining part quality.

Solution

Leverage SOLIDWORKS Design and the 3DEXPERIENCE platform to digitally model, simulate, and collaborate more effectively across internal teams and with customers. 

Results

  • Faster transition from concept to production via digital modeling and reuse of designs
  • Reduced time spent searching for information and switching between tools
  • More efficient and predictable development of heating and tooling systems
  • Shorter overall time to market through streamlined workflows

Carbon fiber reinforced plastics (CFRP) are essential in applications where weight, strength, and efficiency are non-negotiable. Yet production remains constrained by slow cycle times, high energy use, and complex process control, limiting scalability. Swedish company Corebon AB identified this disconnect as a clear opportunity.

Corebon focuses on improving production efficiency in composite manufacturing through induction heating technology. Their systems enable fast, uniform heating of molds and materials, which enable manufacturers to reduce cycle times and energy use. Traditional composite manufacturing depends on ovens and autoclaves that heat large volumes of air and tooling before the material itself reaches temperature. This introduces thermal lag, uneven heating, and significant energy loss.

Corebon composite manufacturing facility for carbon fiber induction heating technology
Corebon composite manufacturing facility for carbon fiber induction heating technology

Corebon challenged the limitations of conventional composite manufacturing by replacing indirect, energy-intensive oven heating with targeted electromagnetic induction. By generating heat directly within the carbon fiber material, the process eliminates unnecessary thermal mass, accelerates cycle times, and improves temperature uniformity and control. The result is a more efficient and scalable approach to producing CFRP components.

However, as the company expanded and worked with customers across aerospace, automotive, and other industries, it needed a more structured, scalable development process.

Controlling Speed, Energy, and Complexity in Composite Production

Composite manufacturing is inherently complex. It involves precise temperature control and variable material behaviors under heat and pressure. Tooling also must maintain dimensional stability and mechanical integrity under repeated thermal and pressure cycling. According to Kenneth Frogner, Head of Research & Innovation at Corebon, “Induction heating is the key technology in our solutions that allows us to have a very fast, uniform, and efficient heating of a thin metal mold.”

Final part being removed from metal mold that allows a very fast, uniform, and efficient heating
Final part being removed from metal mold that allows a very fast, uniform, and efficient heating

Achieving that level of control is a challenge. Each production setup requires customized tooling, heating configurations, and cooling strategies. Variations in geometry and material thickness introduce additional challenges, making it difficult to maintain uniform temperature and predictable outcomes.

At the same time, Corebon’s customers—many of them global leaders—expect faster development cycles and higher efficiency. As Rasmus Kjellstrand, Corebon Chief Commercial Officer, explains, “In order to stay competitive, [our customers] need to streamline and make their production more effective, and that's where Corebon comes into the picture.”

To meet customer expectations, Corebon needed a way to design and validate complex systems before physical implementation while also improving internal collaboration and reducing inefficiencies in their product development workflows.

Collaborating session with SOLIDWORKS
Collaborating session with SOLIDWORKS

Related Resources

By using digital tools like SOLIDWORKS and 3DEXPERIENCE, we are able to build digital twins of our setups, and we can optimize and predict the heating and cooling behavior.

Kenneth Frogner

Head of Research & Innovation

Digital Modeling and Collaboration

Corebon adopted SOLIDWORKS® Design and the 3DEXPERIENCE® platform to create a digital foundation for its development processes. According to Frogner, “By using digital tools like SOLIDWORKS and 3DEXPERIENCE, we are able to build digital twins of our setups, and we can optimize and predict the heating and cooling behavior.”

This capability enabled Corebon engineers to evaluate performance characteristics such as temperature distribution and cycle behavior before committing to physical builds. As a result, design decisions could be validated earlier in the process, reducing the need for physical prototypes.

Beyond modeling, the 3DEXPERIENCE platform helped address collaboration challenges. By transitioning from a traditional server-based system to a cloud-based environment, Corebon improved accessibility and coordination across teams. Charlotte Granat, Corebon Project Manager, notes, “Since we started [leveraging] 3DEXPERIENCE, it has made our life really much smoother, and we spend less time searching for information and switching between tools.”

The platform also enabled reuse of existing designs, which reduced redundant work. Kjellstrand explains, “3DEXPERIENCE has really helped us to reuse all the known designs into new customer projects, and this has really helped us to shorten time to market and streamline the development process in-house.” 

Using the 3DEXPERIENCE platform shortens time to market and streamlines the development process for Corebon
Using the 3DEXPERIENCE platform shortens time to market and streamlines the development process for Corebon

Faster Development and More Efficient Workflows

By implementing SOLIDWORKS Design and the 3DEXPERIENCE platform, Corebon established a more structured and predictable development process. For example, digital modeling enabled the team to better understand system behavior before production, which reduced uncertainty and enabled better decision-making.
The ability to reuse validated designs also significantly reduced development time. Instead of starting each project from scratch, engineers could build on prior work, accelerating the transition from concept to production. This directly supported Corebon’s goal of reducing throughput time and increasing production efficiency.
Collaboration improvements were equally important. The shift to a cloud-based platform reduced friction in accessing and sharing information, which enabled teams to work more cohesively. This also extended to customer collaboration, where shared digital models helped align design intent, process parameters, and expectations before production.
At a strategic level, these improvements supported Corebon’s broader objective of increasing production efficiency in composite manufacturing. As CEO Ola Olsson concludes, “Corebon has a huge need of digitalizing our business.” The adoption of SOLIDWORKS and 3DEXPERIENCE provided the infrastructure to support that transition.”
 

Large mold on the shop floor
Large mold on the shop floor

Enabling Disciplined Innovation in Composites Manufacturing

By implementing SOLIDWORKS Design and the 3DEXPERIENCE platform, Corebon established a digital workflow that supports more predictable engineering outcomes, faster development cycles, and improved collaboration. The result is a more disciplined approach to innovation, where complex manufacturing systems can be developed with greater confidence and efficiency.

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